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Custom Candle Boxes

Custom candle boxes are printed boxes cut to one candle vessel and ordered from 100 units per size and design. A filled 8 oz glass jar weighs close to one pound and breaks at the shoulder when nothing holds it still. Soy wax softens at about 113F and a parked delivery van passes 120F in summer. Fragrance oil migrates into uncoated board within weeks and leaves a ring that printing cannot cover.

The Customized Boxes is a direct packaging manufacturer in Neptune, New Jersey with production in house. Every box is sized to the vessel you send and the die stays with us for reorders.

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  • Custom Sizes Built around your product
  • MOQ 100 Boxes Per size, per style
  • Free Design Support Every file checked
  • No Setup Charges No die or plate fees
  • 8 to 10 Day Turnaround After dieline approval
  • Free US Shipping Across the US

Which Candle Box Do You Need?

Candle packaging boxes are matched to the vessel, because the vessel decides what can fail. A glass jar needs a snug insert and a crush resistant board. A pillar is tall and unsupported and wants a tight tuck end carton. A taper needs a carton cut to its length rather than a stock box with void fill. Votive and soy candles share these builds.

What Size Box Does Your Candle Need?

Measure the vessel and add 6 mm to the diameter and 4 mm to the height with the lid on. That is the inside size of a carton that holds the candle still and closes. The table gives the result for the vessels we see most.

Common candle vessels and the inside box size each one needs
Candle Vessel size Inside box size Style that fits
4 oz tin 2.75 by 1.75 in 76 x 76 x 48 mm Tuck end or sleeve
8 oz straight sided jar 2.9 by 3.5 in 80 x 80 x 93 mm Tuck end with insert
12 oz straight sided jar 3.3 by 4 in 90 x 90 x 106 mm Tuck end or rigid
16 oz jar 3.5 by 4.75 in 95 x 95 x 125 mm Rigid or B flute shipper
3 by 6 in pillar 3 by 6 in 82 x 82 x 156 mm Tuck end
10 in taper, pair 0.9 by 10 in 50 x 26 x 258 mm Long tuck end

Measure a flared jar at its widest point and count the lid in the height.

Which Candle Box Style Suits Which Candle?

Match the style to the vessel, because the vessel decides what can fail. A glass jar needs a snug insert and a crush resistant board. A pillar is tall and unsupported and wants a tight tuck end carton. A taper needs a carton cut to its length rather than a stock box with void fill. Votive and soy candles share these builds.


How Do You Keep Heat And Fragrance Oil From Damaging The Box?

Coat the inside face and keep the candle off bare board. Every common wax softens below the temperature inside a parked van, and the table gives the point where each one starts to move.

Common waxes, where each softens, and what the box has to do about it
Wax Softens from Risk in the box What the carton needs
Soy about 113F Sweats oil in a hot van Aqueous coating inside
Paraffin blends 115F to 155F Scuffs the inside face SBS carton with a coating
Beeswax about 145F Brittle, chips at the rim An insert that stops movement
Coconut and soy blends 100F to 110F Deforms on a warm doorstep Rigid or corrugated with insert

Fragrance oil is the slower problem. It wicks into uncoated board within weeks and shows through a white carton as a gray ring. An aqueous coating on the inside face stops it for the cost of one extra pass.

Which Board Should Your Candle Sit In?

Board decides whether a one pound jar arrives whole and what the surface will accept. SBS folding carton at 300 to 400 GSM takes full CMYK, foil and spot UV and suits jar candles in retail. Kraft at 350 to 400 GSM prints over a white undercoat for natural brands. E flute at about 1.6 mm sits on a shelf and still ships. B flute at 2.5 to 3.2 mm and 32 to 44 ECT is for boxes that ship alone. Wrapped rigid greyboard at 1.5 to 2 mm carries gift sets.

How Do You Ship A Candle Without Breaking It?

Hold the jar still and give the glass a buffer on every side. A jar breaks at the shoulder when the box lets it move. A foam or corrugated insert cut to the jar diameter removes the movement and a B flute shipper absorbs the drop.

Candles sold direct go into a candle shipping box with the insert built in, so the retail carton arrives clean. Candle box inserts are also sold on their own for stock cartons.

How Is Your Logo Printed On A Candle Box?

Offset for photographic artwork, Pantone for a brand color that has to match the jar label and hot foil where the box has to read as a gift. A black or navy carton takes gold or copper foil more cleanly than white ink, which needs two hits to cover.

Foil and embossing need 350 GSM and above because thinner board loses the impression.

Artwork comes in as vector PDF or AI on our dieline with 3 mm bleed and the Pantone references from the jar label. Brands without a dieline can build one from the jar size in our free dieline generator.

Does A Window Help A Candle Sell?

A window shows the vessel and the wax color, which matters where the buyer has not met the brand. The patch is 150 to 250 micron PET film over a die cut aperture held to about 1 mm. A window removes board from the panel, so keep it on the front and off the corners.

How Do You Order Custom Candle Boxes Wholesale?

Send the vessel measurements or a candle through our quote form and a dieline and a price come back within the week. A candle still in development needs only the jar or mold size. The terms below hold for 100 boxes and for 5,000.

  • Minimum order is 100 units per size and design across every material in this range
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days for folding carton and 10 to 12 for rigid and wrapped
  • A plain sample takes 3 to 5 business days and a printed one takes 7 to 10
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every order we take

The full range of custom packaging boxes sits on the home page.

Specifications for custom candle boxes
Specification Options
Size Custom to the vessel, inside size is diameter plus 6 mm and height plus 4 mm
Folding carton board 300 to 400 GSM solid bleached board, 12 to 18 point caliper
Kraft board 350 to 400 GSM uncoated kraft
Corrugated E flute 1.6 mm at 26 to 32 ECT, or B flute 2.5 to 3.2 mm at 32 to 44 ECT
Rigid board 1.5 to 2 mm greyboard wrapped in printed paper
Box styles Tuck end, two piece lid and base, drawer, mailer, tray, tube
Printing Offset CMYK or Pantone, outside only or outside and inside
Coatings Aqueous coating, gloss or matte lamination, soft touch
Finishes Spot UV, foil stamping, embossing, debossing
Window film 150 to 250 micron PET over a die cut aperture
Inserts Foam, corrugated or cardboard partition cut to the jar diameter
Minimum order 100 boxes per size and per design, lower on rigid, corrugated and larger sizes
Price breaks 500 and 1,000 units on the same artwork
Setup and tooling No charge on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 for rigid
Samples Plain 3 to 5 business days, printed pre production 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Minimum order is 100 boxes per size. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Candle box questions buyers ask before ordering

The answers below cover the minimum, lead times, inserts for glass jars and artwork. If your question is not here, send us the vessel diameter and the height with the lid on and we will answer it directly.

What is the minimum order for custom candle boxes?

The minimum is 100 boxes per size and per design, because each size and each design needs its own die. On rigid boxes, corrugated boxes and larger sizes the minimum comes down below 100. Send the dimensions and we will quote the real figure for your build.

How long do custom candle boxes take to produce?

Folding cartons and corrugated boxes take 8 to 10 business days after dieline approval, and rigid boxes take 10 to 12. The production clock starts when you approve the dieline rather than when you place the order.

Do candle boxes need an insert for a glass jar candle?

A filled glass jar weighs close to a pound and breaks at the shoulder, so an insert earns its cost on any jar candle shipping alone. A cardboard insert holds the jar still and adds no thickness to the outer carton. Foam suits a heavier vessel or a multipack.

Will fragrance oil stain custom candle packaging over time?

Uncoated board absorbs fragrance oil and shows it as a translucent ring within a few weeks. An aqueous coating or a film lamination on the inside face stops the oil reaching the printed outer face.

What artwork do you need for custom candle boxes?

Send a vector PDF or AI file on our dieline with 3 mm bleed and the Pantone colors identified. Design support is free at both levels, so we can set your file onto the dieline or build the design from scratch.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.