Home Candle Boxes Custom Wax Melt Boxes
Custom wax melt boxes with a clamshell tray
Custom wax melt boxes with a clamshell tray
Snap bar wax melt packaging sleeve
Eco friendly wax melt packaging
Printed wax melt boxes for wholesale

Custom Wax Melt Boxes

A wax melt carries more fragrance oil than a candle, often 8 to 10 percent by weight against 6 to 8 in a jar. It also has no glass to keep that oil off the board. A clamshell in an uncoated carton leaves a ring on the panel in about two weeks. A snap bar sold loose in a sleeve does it faster, because the wax touches the board directly.

The Customized Boxes is a direct packaging manufacturer in Neptune, New Jersey with production in house. Eco friendly wax melt packaging here is uncoated or aqueous coated paperboard that recycles with paper, cut to the clamshell or bar you sell.

Get Custom Quote


  • Custom Sizes Built around your product
  • MOQ 100 Boxes Per size, per style
  • Free Design Support Every file checked
  • No Setup Charges No die or plate fees
  • 8 to 10 Day Turnaround After dieline approval
  • Free US Shipping Across the US

Which Box Fits A Wax Melt Clamshell Or Snap Bar?

A carton for a clamshell, a sleeve for a snap bar and a tray box for melts sold without plastic. Inside size is the pack plus 4 mm each way, which lets a clamshell drop in and still closes square. The table gives the inside sizes for the three common formats.

Inside box size by wax melt format
Format Pack size Inside size Box style
6 cavity clamshell 89 by 64 by 20 mm 93 by 68 by 24 mm Tuck end carton with window
Snap bar 100 by 55 by 15 mm 104 by 59 by 19 mm Printed sleeve, open ends
3 bar multipack 100 by 55 by 45 mm 104 by 59 by 49 mm Sleeve or tuck end carton
6 cavity paper tray 89 by 64 by 20 mm 93 by 68 by 24 mm Tray in a window carton

A multipack of three bars stacks in one sleeve at three times the depth. Send the clamshell or bar you use and we size from it.

Why Does Wax Melt Packaging Need A Grease Barrier?

Because the oil load is higher and the wax touches the box. Fragrance oil wicks into uncoated board and shows through white as a gray stain, and on a snap bar sleeve it reaches the print within days. An aqueous coating on the inside face stops it and adds one pass to the print run. Soy and coconut blends soften from about 100F, so the carton also has to keep the bar flat on a warm doorstep. A 350 GSM board does that and a 250 GSM board does not.

Can Wax Melt Boxes Replace The Plastic Clamshell?

Yes, with a six cavity paper tray in 400 GSM board with an aqueous barrier, sealed inside a carton with a window. The tray holds the cubes apart the way the clamshell does and the whole pack recycles with paper once the window film is lifted off. Kraft candle boxes use the same uncoated board. We do not print a biodegradable or compostable claim on any box. Those words carry a legal test in the United States and need a certificate behind them.

How Do Wax Melt Boxes Print?

A window of 150 to 250 micron PET film is the one feature most wax melt boxes carry, because the buyer chooses by color and scent name. Kraft with one color print reads as natural and costs the least, and full CMYK on white board carries a photograph of the scent. The snap bar sleeve prints on all four faces, so the scent name sits on the end for a shelf stacked edge on.

How Do You Order Wax Melt Boxes Wholesale?

Send the clamshell or bar size, the scent count and the quantity through our quote form and a dieline and a price come back within the week. Each scent on its own artwork is a design, and the terms below hold at 100 boxes and at 5,000.

  • Minimum order is 100 units per size and design across every material in this range
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days for folding carton and 10 to 12 for rigid and wrapped
  • A plain sample takes 3 to 5 business days and a printed one takes 7 to 10
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every order we take

Order a plain sample and leave a bar in it for two weeks, which is the honest test of a grease barrier. Every candle style sits on the candle boxes page, and tealight candle packaging uses the same tray and grid build for small multiples.

Specifications for custom wax melt boxes
Specification Options
Formats 6 cavity clamshell carton, snap bar sleeve, 3 bar multipack, 6 cavity paper tray
Inside size Pack size plus 4 mm each way
Board 300 to 400 GSM SBS or kraft, 350 GSM and up for snap bars
Paper tray 400 GSM board with aqueous barrier, six cavities
Grease barrier Aqueous coating on the inside face
Window film 150 to 250 micron PET, peels off for recycling
Printing Offset CMYK or Pantone, one color on kraft
Recycling Uncoated and aqueous coated board recycle with paper, no lamination
Minimum order 100 per size and design, lower on rigid and corrugated
Price breaks 500 and 1,000 units on one artwork
Setup and tooling None, on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 rigid
Samples Plain 3 to 5 business days, printed 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Our minimum order is 100 boxes per size and design, and it comes down on rigid, corrugated and larger sizes. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Wax melt box questions buyers ask before ordering

The answers below cover the minimum, oil staining, the paper tray and artwork. If your question is not here, send us the clamshell or bar size and we will answer it directly.

What is the minimum order for custom wax melt boxes?

The minimum is 100 boxes per size and per design, and each scent printed with its own name counts as a design. Ten scents at 100 each is ten designs. A single design with a blank scent panel and a label is the way around that at small volumes.

Will fragrance oil stain wax melt packaging over time?

Yes, on uncoated board, within about two weeks for a clamshell and faster for a bare snap bar. An aqueous coating on the inside face stops it and keeps the board recyclable with paper, unlike a plastic lamination.

Can wax melts be packaged without a plastic clamshell?

Yes. A six cavity paper tray in 400 GSM board with an aqueous barrier holds the cubes apart inside a window carton. The tray and the carton recycle with paper once the window film is peeled off.

Are custom wax melt boxes recyclable or biodegradable?

Recyclable with paper, yes, when the board is uncoated or aqueous coated and the window film is removed. We do not print biodegradable or compostable on a box, because in the United States those words need a certificate to the relevant standard and most paperboard does not carry one.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.