Custom Mailer Boxes

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Custom mailer boxes are reliable and cost-effective packaging solution for mailing purpose. Our mailer boxes are the best option if you want to ship your products directly to customers. Whether you run an online ecommerce store, a subscription business, or a retail brand, you can deliver your products in a secure and professional way that creates a strong impression.

As a direct customized boxes manufacturer in the USA, we produce fully customized mailer boxes in custom sizes, material and printing at competitive wholesale prices.

Features of our Custom Mailer Boxes:

Custom sizes.
Cost-effective.
Corrugated Material.

Fast Turnaround

Full Color Printing

Free Design Support

Free Shipping

Get Custom Quote

Customized Mailer Boxes for Every Industries.

Customized mailer boxes are used by most of the industries due to its verstile structure and relaibility such as:

Mailer Boxes for eCommerce

Our customized mailer boxes are perfect for online ecommerce stores that need a branded look as well as secure packaging to ship products directly to the customers.

Mailer Boxes For Subscription

Premium mailer boxes are widely used for monthly and recurring subscription boxes because of its durability and branded look.

Mailer Boxes For Retail & Promotions

Customized mailer boxes with inserts are ideal choice for marketing campains, influencer kits, and for product launches or presentation of products.

Custom mailer boxes.

We provide variety of custom mailer boxes as per your product and requirment.

Full Flap Mailer Boxes

Tuckend Mailer Box

Double Wall Tuck Front Box

Material Options for Custom Mailer Boxes

Choose the right material based on durability, sustainability, and your product’s shipping needs.

Material	Durability	Eco-Friendly	Best For
Corrugated Cardboard	High	Medium	Shipping & heavy products
Brown Kraft	Medium	High	Natural & minimal branding
Recyclable Materials	Medium-High	Very High	Sustainable brands
E / B Flute Options	Customizable	Depends on stock	Extra protection needs

Not sure which material suits your product? Our team can help you choose the right option based on your shipping and branding needs.

Customization and Printing options for mailer boxes.

Upgrade your customized mailer boxes featuring premium printing and finishes. We provide complete customization of mailer boxes.

Available options:

- Custom sizes.
- Corrugated material.
- Inside and outside printing.
- CMYK and PMS Color Printing:
- Branding with logo and company theme design.
- Finishing Options.

Learn more

Custom Mailer Boxes with Insert

We have multiple options of inserts made of different materials. You can use custom mailer boxes with inserts for more protection and it will help your product to perfectly get fit in the box. Wheather it’s a single item or a set of products, you can use custom inserts with prefered material and shape.

Types of Inserts:

Corrugated cardboard insert.
Partition insert / Divider
Molded Pulp insert.
Foam Insert.
Blister / Plastic Insert.

Get Custom Quote

Size	Custom sizes with format of (length x width x height / depth)
Material	Corrugated cardboard with white or brown kraft material
Material Thickness	E-Flute, B-Flute
Box Structure	Roll End Tuck Front with Dust Flaps (RETF)
Color Scheme	CMYK, Pantone
Coatings	Varnish, Lamination
Finishing options	Matte, Gloss, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping
Add-ons	Inserts, Die-cut window
Box Sample	Flat View, 3D Mock-up, Physical Sampling (On Demand)
Turnaround Time	It takes 8 to 10 Business Days
Shipping	It takes 2 to 3 Business Days

Paper Material

White Paper

Brown Kraft

Black Kraft

Holographic

Corrugation

E-Flute

B-Flute

Coatings

Aqueous Coating

Varnish

Lamination

Finishes

Spot UV

Gloss

Satin

Matte

Soft Touch

Emboss

Deboss

Inserts and Window Patching

Packaging Insert

Window Patching

Colors Printing Options

CMYK

Pantone

Importance of custom size mailer boxes

Custom size mailer boxes are the first choice of single person run business, e-commerce and small businesses to ship and showcase your product with branded look. These boxes didn’t take much time to assemble and are easy to use. Mailer boxes are perfect to store multiple products or a set of products.

Custom sizes:

We create mailer boxes with custom sizes that perfectly fits your product need. You can share the required dimensions of the box or you can share the product size. So our expert team will create the perfect box as you want.

Size measurement format should be (Length x Width x Height). As you can get the idea about the measurement of the mailer box by standard sizes below.

Some standard size of mailer box:
- 10 x 8 x 4 in inches
- 8 x 8 x 2 in inches
- 6 x 4 1 in inches
We use white or brown kraft material:

We use corrugated cardboard white or brown kraft with flutes to produce mailer boxes. These boxes are recyclable, protective and used for shipping, self looking structure helps to avoid any adhesive for closure.
Corrugation:
- Fluting: E-flute, B-flute
- Exterior material: White or Brown Kraft
- Interior material: White or Brown Kraft

Custom add-ons:
- Custom inserts
- Window patching

Custom Mailer Boxes with Insert

We have multiple options of inserts made of different materials. You can use custom mailer boxes with inserts for more protection and it will help your product to perfectly get fit in the box. Wheather it’s a single item or a set of products, you can use custom inserts with prefered material and shape.

Get Custom Quote

Size	Custom sizes with format of (length x width x height / depth)
Material	Corrugated cardboard with white or brown kraft material
Material Thickness	E-Flute, B-Flute
Box Structure	Roll End Tuck Front with Dust Flaps (RETF)
Color Scheme	CMYK, Pantone
Coatings	Varnish, Lamination
Finishing options	Matte, Gloss, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping
Add-ons	Inserts, Die-cut window
Box Sample	Flat View, 3D Mock-up, Physical Sampling (On Demand)
Turnaround Time	It takes 8 to 10 Business Days
Shipping	It takes 2 to 3 Business Days