What are Custom Mailer Boxes?

Custom mailer boxes have a self-locking structure made from corrugated material. Compared to standard boxes, they are lightweight and provide a large area for design. Best for businesses such as online e-commerce stores, subscription boxes, promotional kits, and retail brands.

Custom Mailer Boxes

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Custom mailer boxes are a reliable and cost-effective packaging solution. Our mailer boxes are the best option if you want to ship your products directly to customers. Whether you run an online ecommerce store, a subscription business, or a retail brand, you can deliver your products in a secure and professional way and create a strong impression.

As a direct custom boxes manufacturer in usa, we produce fully customized mailer boxes in custom sizes, material and printing at competitive wholesale prices.

Features of our Custom Mailer Boxes:

  • Custom sizes.
  • Cost-effective.
  • Best for shipping.
Fast Turnaround
Full Color Printing
Free Design Support
Free Shipping

Get Custom Quote


Importance of custom size mailer boxes

Custom size mailer boxes are the first choice of single person run business, e-commerce and small businesses to ship and showcase your product with branded look. These boxes didn’t take much time to assemble and are easy to use. Mailer boxes are perfect to store multiple products or a set of products.

  • Custom sizes:

    We create mailer boxes with custom sizes that perfectly fits your product need. You can share the required dimensions of the box or you can share the product size. So our expert team will create the perfect box as you want.

    Size measurement format should be (Length x Width x Height). As you can get the idea about the measurement of the mailer box by standard sizes below.

    Some standard size of mailer box:

    • 10 x 8 x 4 in  inches
    • 8 x 8 x 2 in  inches
    • 6 x 4 1 in  inches
  • We use white or brown kraft material:

    We use corrugated cardboard white or brown kraft with flutes to produce mailer boxes. These boxes are recyclable, protective and used for shipping, self looking structure helps to avoid any adhesive for closure.

    Corrugation: 
    • Fluting: E-flute, B-flute
    • Exterior material: White or Brown Kraft
    • Interior material: White or Brown Kraft
  • Custom add-ons:

    • Custom inserts
    • Window patching
Custom mailer Boxes

Custom Mailer Boxes with Insert

We have multiple options of inserts made of different materials. You can use custom mailer boxes with inserts for more protection and it will help your product to perfectly get fit in the box. Wheather it’s a single item or a set of products, you can use custom inserts with prefered material and shape.

Get Custom Quote
Mailer Boxes insert
Size Custom sizes with format of (length x width x height / depth)
Material Corrugated cardboard with white or brown kraft material
Material Thickness E-Flute, B-Flute
Box Structure Roll End Tuck Front with Dust Flaps (RETF)
Color Scheme CMYK, Pantone
Coatings Varnish, Lamination
Finishing options Matte, Gloss, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping
Add-ons Inserts, Die-cut window
Box Sample Flat View, 3D Mock-up, Physical Sampling (On Demand)
Turnaround Time It takes 8 to 10 Business Days
Shipping It takes 2 to 3 Business Days

Paper Material

white material

White Paper

Brown Kraft

Brown Kraft

Black Kraft

Black Kraft

Holographic Material

Holographic

Corrugation

E-Flute

E-Flute

B-Flute

B-Flute

Coatings

Aqueous Coating

Aqueous Coating

Varnish

Varnish

Lamination

Lamination

Finishes

Spot UV

Spot UV

Gloss

Gloss

Satin

Satin

Matte

Matte

Soft Touch

Soft Touch

Emboss

Emboss

Deboss

Deboss

Inserts and Window Patching

Packaging Insert

Packaging Insert

Window Patching

Window Patching

Colors Printing Options

CMYK

CMYK

Pantone

Pantone

Importance of custom size mailer boxes

Custom size mailer boxes are the first choice of single person run business, e-commerce and small businesses to ship and showcase your product with branded look. These boxes didn’t take much time to assemble and are easy to use. Mailer boxes are perfect to store multiple products or a set of products.

  • Custom sizes:

    We create mailer boxes with custom sizes that perfectly fits your product need. You can share the required dimensions of the box or you can share the product size. So our expert team will create the perfect box as you want.

    Size measurement format should be (Length x Width x Height). As you can get the idea about the measurement of the mailer box by standard sizes below.

    Some standard size of mailer box:

    • 10 x 8 x 4 in  inches
    • 8 x 8 x 2 in  inches
    • 6 x 4 1 in  inches
  • We use white or brown kraft material:

    We use corrugated cardboard white or brown kraft with flutes to produce mailer boxes. These boxes are recyclable, protective and used for shipping, self looking structure helps to avoid any adhesive for closure.

    Corrugation: 
    • Fluting: E-flute, B-flute
    • Exterior material: White or Brown Kraft
    • Interior material: White or Brown Kraft
  • Custom add-ons:

    • Custom inserts
    • Window patching
Custom mailer Boxes

Custom Mailer Boxes with Insert

We have multiple options of inserts made of different materials. You can use custom mailer boxes with inserts for more protection and it will help your product to perfectly get fit in the box. Wheather it’s a single item or a set of products, you can use custom inserts with prefered material and shape.

Get Custom Quote
Mailer Boxes insert
Size Custom sizes with format of (length x width x height / depth)
Material Corrugated cardboard with white or brown kraft material
Material Thickness E-Flute, B-Flute
Box Structure Roll End Tuck Front with Dust Flaps (RETF)
Color Scheme CMYK, Pantone
Coatings Varnish, Lamination
Finishing options Matte, Gloss, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping
Add-ons Inserts, Die-cut window
Box Sample Flat View, 3D Mock-up, Physical Sampling (On Demand)
Turnaround Time It takes 8 to 10 Business Days
Shipping It takes 2 to 3 Business Days

Paper Material

white material

White Paper

Brown Kraft

Brown Kraft

Black Kraft

Black Kraft

Holographic Material

Holographic

Corrugation

E-Flute

E-Flute

B-Flute

B-Flute

Coatings

Aqueous Coating

Aqueous Coating

Varnish

Varnish

Lamination

Lamination

Finishes

Spot UV

Spot UV

Gloss

Gloss

Satin

Satin

Matte

Matte

Soft Touch

Soft Touch

Emboss

Emboss

Deboss

Deboss

Inserts and Window Patching

Packaging Insert

Packaging Insert

Window Patching

Window Patching

Colors Printing Options

CMYK

CMYK

Pantone

Pantone

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