Home Candle Boxes Candle Boxes With Inserts
Main Product

Candle Boxes With Inserts

A filled 8 oz candle jar weighs close to one pound and breaks at the shoulder when the box lets it move. The carton is rarely the failure, because the empty space around the jar is. An insert cut to the jar diameter removes that space and it is the cheapest part of the whole pack.

The Customized Boxes is a direct packaging manufacturer in Neptune, New Jersey with production in house. We cut inserts for our own candle boxes and on their own for cartons you already hold.

Get Custom Quote


  • Custom Sizes Built around your product
  • MOQ 100 Boxes Per size, per style
  • Free Design Support Every file checked
  • No Setup Charges No die or plate fees
  • 8 to 10 Day Turnaround After dieline approval
  • Free US Shipping Across the US

Which Insert Holds A Candle Jar Still?

A cardboard partition holds a jar on a shelf and a corrugated platform holds it in the mail. Foam holds it when the glass is heavy or the set is a gift. The table gives the thickness we cut and the candle each one suits.

Insert materials, the thickness we cut and what each one suits
Insert Material and thickness Holds the jar by Suits
Cardboard partition 350 to 400 GSM SBS or kraft, 0.5 mm Four walls around the jar Jar candles on a retail shelf
Corrugated platform E flute at about 1.6 mm A die cut ring the jar sits in Single candles shipping direct
Die cut foam EVA or PE foam, 10 to 25 mm A cavity the jar drops into Heavy glass and gift sets
Divider grid 350 GSM board, slotted One cell per candle Tealight and votive multipacks

Foam costs more per box than the carton around it, so it belongs where the glass or the price of the candle justifies it.

How Do You Size A Candle Box Insert?

The cavity is the jar diameter plus 2 mm, measured at the widest point and not the base. That gap lets the jar drop in by hand and stops it rattling once the lid is on, and a flared jar takes the shoulder measurement.

Height matters as much as the cavity. A platform insert sits the jar 15 to 20 mm above the base of the box, so a drop lands on board and not on glass. A partition insert runs the full height of the jar and holds it on four sides. Send the jar diameter, the height with the lid on and the inside size of the box, and we return a dieline for the insert.

Can An Insert Be Added To A Stock Carton?

Yes, inserts are made on their own for brands that already hold stock cartons, and the minimum is the same 100 per size. Measure the inside of the carton rather than the outside, because the board takes 1 mm off each wall. A kraft candle box with insert reads as one product on the shelf when the insert is cut from the same kraft board as the carton.

Do Inserts Work In Gift Sets And Multipacks?

A set of two, three or four jars uses one insert with that many cavities, and the cavity spacing is what stops jars knocking together. We hold 8 mm of board between cavities on cardboard and 10 mm on foam. Candle gift boxes with inserts use a wrapped rigid base, and tealight multipacks use a divider grid with 12 or 24 cells. A set that ships direct goes into a candle shipping box with the insert built in.

How Do You Order Candle Box Inserts Wholesale?

Send the jar diameter, the height and the pack count through our quote form, and the inside size of the carton if you already have one. A dieline and a price come back within the week. The terms below hold at 100 inserts and at 5,000.

  • Minimum order is 100 units per size and design across every material in this range
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days for folding carton and 10 to 12 for rigid and wrapped
  • A plain sample takes 3 to 5 business days and a printed one takes 7 to 10
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every order we take

Order a plain sample and drop your own jar into it before the run. Every style that takes an insert sits on the candle boxes page, and custom jar candle boxes carry one as standard.

Specifications for candle boxes with inserts
Specification Options
Insert types Cardboard partition, corrugated platform, die cut foam, divider grid
Cardboard 350 to 400 GSM SBS or kraft, about 0.5 mm
Corrugated E flute at about 1.6 mm, 26 to 32 ECT
Foam EVA or PE, 10 to 25 mm, die cut cavities
Cavity size Jar diameter plus 2 mm at the widest point
Cavity spacing in sets 8 mm on cardboard, 10 mm on foam
Platform height Jar sits 15 to 20 mm above the box base
Sold with Our candle boxes, or on their own for stock cartons
Printing on the insert Unprinted, or one color on the visible face
Minimum order 100 per size and design, lower on rigid and corrugated
Price breaks 500 and 1,000 units on one artwork
Setup and tooling None, on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 rigid
Samples Plain 3 to 5 business days, printed 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Minimum order is 100 boxes per size. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Candle box insert questions buyers ask before ordering

The answers below cover inserts on their own, foam against cardboard, sizing and artwork. If your question is not here, send us the jar diameter and the box inside size and we will answer it directly.

Can I order candle box inserts without the boxes?

Yes. Inserts are cut on their own for cartons you already hold, at the same minimum of 100 per size and design. Send the inside size of the carton and the jar diameter and we return an insert dieline to check against both.

Are foam inserts better than cardboard for candle boxes?

Foam holds heavy glass and reads as a gift, and it costs more than the carton around it. A cardboard partition holds a standard 8 oz jar still on a shelf at a fraction of the cost. Pick foam for weight or presentation and cardboard for the rest.

What size insert does an 8 oz candle jar need?

A common 8 oz straight sided jar measures about 2.9 inches across, which is 74 mm. The cavity is cut at 76 mm, the diameter plus 2 mm, and the insert sits inside a carton of 80 by 80 mm. Measure your own jar at its widest point, because jars vary by a few millimeters between suppliers.

Do custom candle boxes with inserts cost more to ship?

No, because shipping is free across the United States on every order and a cardboard insert adds almost nothing to the weight of the carton. A foam insert adds a few grams per box and still ships free.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.