Home Custom Food Boxes Custom Popcorn Boxes
Custom popcorn box with red and white stripes filled with popcorn
Custom popcorn box with red and white stripes filled with popcorn
Personalized popcorn favor boxes on a party table
Printed tuck top box for gourmet popcorn
Personalized paper popcorn bucket full of popcorn

Custom Popcorn Boxes

Custom popcorn boxes have to hold a full scoop without tipping and keep butter off the print. Theaters and event planners and gourmet popcorn shops all need a clean grip from the box. They also need a logo that still looks sharp at the end of the night.

We print popcorn boxes on food grade SBS at 300 to 400 GSM with a grease barrier on the inside face. Each box is cut to the serving size you sell, from a small favor box to a large tapered box for sharing.

The Customized Boxes is a direct packaging manufacturer in Neptune, New Jersey with production in house. We draw a dieline around your serving size and send a plain sample in 3 to 5 business days. Every order starts at 100 boxes per size and design with no setup fees.

Get Custom Quote


Which Custom Popcorn Box Styles Do Brands Order Most?

Brands order four popcorn box styles more than any other, and each one suits a different place where popcorn is sold or served.

Four popcorn box styles and a common size for each
Style Best for Common inside size Board
Tapered open top box Theaters and concession stands 95 x 60 mm base, 190 mm tall SBS 350 GSM
Closed tuck top box Gourmet popcorn sold on a shelf 102 x 64 x 203 mm SBS 350 GSM
Favor box Weddings, parties and movie nights 64 x 64 x 102 mm SBS 300 GSM
Paper popcorn bucket Large shared servings at events Round tub, confirm size with us Food grade cupstock

Every size in the table is a starting point because we cut each box to your serving. Popcorn shops that also sell caramel corn and candy pair these boxes with our custom candy boxes. Butter and oil then raise the question of what touches the food inside the box.

Are Custom Popcorn Boxes Safe for Buttered Popcorn?

Yes, our popcorn boxes run on food grade SBS that meets FDA food contact rules. Plain dry popcorn falls under 21 CFR 176.180 while buttered and caramel corn fall under 21 CFR 176.170 for fatty foods.

A water based grease barrier on the inside face stops butter from soaking through to the print, and we never print the food side. With the inside covered the outside of the box is free to carry your brand.

How Do You Personalize Printed Popcorn Boxes?

Personalize printed popcorn boxes with your logo in full CMYK or Pantone, a classic red and white stripe or a design for one event. A matte or gloss coat keeps the colors bright under the hot lights of a concession stand.

Branded popcorn boxes for a wedding or a corporate movie night can carry names and a date printed on each side panel. Customized popcorn boxes for a cinema chain keep one design across every location to reach the best price per box.

The right print still needs the right size, so the next section covers serving sizes.

What Size Custom Popcorn Box Do You Need?

Choose the size from the serving you sell, because a box that is too large looks half empty. A box that is too small spills popcorn across the counter before the customer sits down.

Favor boxes hold a single handful of popcorn for each guest at a party. Tapered boxes hold a standard theater serving, and closed tuck top boxes hold a bag of gourmet popcorn on a retail shelf. Send the serving weight and we set the size before the dieline is drawn.

How Do You Order Custom Popcorn Boxes Wholesale?

Send the style, the serving size and the quantity through our quote form and we return a dieline and a price for your custom packaging boxes. Pricing runs from $0.50 to $3.50 per box depending on size, board and quantity.

  • Minimum order is 100 boxes per size and design and it comes down on rigid, corrugated and larger sizes
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days after dieline approval
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every order

Fill a plain sample with a real serving of popcorn before the printed run starts. Every other food box style that we print for brands sits under custom food boxes.

Specifications for custom popcorn boxes
SpecificationOptions
Styles Tapered open top box, closed tuck top box, favor box, paper popcorn bucket
Sizing Cut to the serving size, favor to large sharing box
Board Food grade SBS 300 to 400 GSM (16 to 24 pt), food grade cupstock for buckets
Food contact FDA food contact rules, 21 CFR 176.180 dry popcorn, 21 CFR 176.170 buttered and caramel corn
Inside barrier Water based grease barrier, food side unprinted
Printing Offset CMYK or Pantone outside only, stripes, logos, names
Coating Matte or gloss aqueous coat
Closure Open top, tuck top or lock bottom
Minimum order 100 boxes per size and design
Price breaks 500 and 1,000 units on one artwork
Setup and tooling None, on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 rigid
Samples Plain 3 to 5 business days, printed 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Estimated price range $0.50 to $3.50 per box for a printed folding carton, buckets quoted separately
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Our minimum order is 100 boxes per size and design, and it comes down on rigid, corrugated and larger sizes. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Popcorn box questions buyers ask

What is the minimum order for custom popcorn boxes?

The minimum is 100 boxes per size and per design, and it comes down on larger sizes.

Are custom popcorn boxes safe for buttered popcorn?

Yes, the board is food grade SBS with a water based grease barrier inside that stops butter from soaking through.

Can you print names on personalized popcorn boxes for a wedding?

Yes, we print names and a design for one event on each side panel in full color or Pantone.

Do you make personalized popcorn buckets?

Yes, we quote printed paper popcorn buckets in food grade cupstock, so send the serving size and the quantity you need.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.