Home Custom Soap Boxes Custom Holster Soap Boxes
Custom holster soap boxes printed in a wholesale run
Custom holster soap boxes printed in a wholesale run
Holster box for soap with the bar side on show
Holster soap boxes with a die cut window and tuck tabs
Back label panel on custom holster soap packaging

Custom Holster Soap Boxes

Custom holster soap boxes leave the long sides of the bar open, so only the fit at each end holds the soap. Cut one 3 mm too loose and the bar slides out the first time a shopper picks it up. Hand cut bars vary by 2 mm or more, so a box cut to an average bar drops the smaller ones.

We cut each holster from SBS at 300 to 350 GSM for full color print or from natural kraft at 350 GSM. Each inside size starts from your largest bar so the tabs grip both ends of these holster boxes for soap.

The Customized Boxes is a direct packaging manufacturer in Neptune, New Jersey with production in house. We draw a dieline to your bar first and send a plain sample so you can test the grip. Shipping is free across the US and the minimum is 100 boxes per size and design.

Get Custom Quote


  • Custom Sizes Built around your product
  • MOQ 100 Boxes Per size, per style
  • Free Design Support Every file checked
  • No Setup Charges No die or plate fees
  • 8 to 10 Day Turnaround After dieline approval
  • Free US Shipping Across the US

What Is a Holster Soap Box?

A holster soap box is a single piece of board that wraps around the bar and locks with a tuck tab at each end. The long sides stay partly open so the shopper sees and smells the soap without opening anything. Most holsters also carry a die cut window on the face that shows the bar. Because the wrap uses less board than a closed carton you pay less per unit and still get a full printed face. A side by side look at the two rival styles shows where a holster fits best.

How Does a Holster Box Differ From a Sleeve or a Tuck End Box?

A holster sits between the other two styles because it closes the ends that a sleeve leaves open. It still leaves part of the long sides bare where a tuck end box closes all six faces.

Holster, sleeve and tuck end box compared for one soap bar
Style Coverage Board Cost order Best for
Holster Face, back and both ends with the long sides partly open SBS 300 to 350 GSM or kraft 350 GSM Middle of the three Bars you want shoppers to see and smell
Sleeve Face, back and long sides with both ends open SBS 300 to 350 GSM or kraft 350 GSM Lowest of the three Bars already wrapped in paper or film
Tuck end box All six faces closed SBS or kraft, E flute for multipacks Highest of the three Shipping, gifts and humid stores

Choose custom soap sleeves when your bar is already wrapped in paper and only needs a printed band around it. Once you settle on the holster the next job is to cut it to the bar so it grips.

How Do You Size a Holster So the Bar Does Not Slide Out?

You size a holster from the largest bar in the batch by adding 3 mm to its length and width and 2 mm to its height. Hand cut bars vary by 2 mm or more from one loaf to the next. A box cut to the average bar pinches the big ones and lets the small ones drop through the open sides. A 4 oz bar of 3.5 x 2.5 x 1 in becomes an inside size of 92 x 67 x 27 mm. The tuck tabs then press against both ends of the bar and hold it in place without glue. With the size locked the board you pick decides how the holster looks and how well it keeps its shape.

Which Board and Label Panel Suit Holster Soap Boxes?

SBS at 300 to 350 GSM suits full color holster soap boxes, and natural kraft at 350 GSM suits a plain handmade look. Kraft prints best in one or two dark inks, and our kraft soap boxes page covers that board in detail. The back panel carries the net weight, the ingredients and your contact line because the logo and the window fill the face. Keep the window at least 6 mm from any fold so the board does not tear when the tabs close. An aqueous coating on the inside face stops fragrance oil from leaving a dark ring on the wrap. With the board and both panels settled the order takes one form and a short wait.

How Do You Order Custom Holster Soap Boxes Wholesale?

Send the bar size, board and quantity through our quote form and a dieline and price come back within the week. Pricing runs from $0.50 to $3.50 per box depending on size, board and quantity.

  • Minimum order is 100 boxes per size and design and it comes down on rigid, corrugated and larger sizes
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days for folding carton and 10 to 12 for rigid and wrapped
  • A plain sample takes 3 to 5 business days and a printed one takes 7 to 10
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every order we take

Test a plain sample with your largest bar before the print run, and find every other style on our custom soap boxes page.

Specifications for custom holster soap boxes
Specification Options
Style One piece holster wrap with a tuck tab at each end
Size Bar plus 3 mm on length and width, plus 2 mm on height
Board SBS 300 to 350 GSM at 14 to 18 pt, or natural kraft 350 GSM
Window Die cut on the face, open or 150 to 250 micron PET, 6 mm from folds
Printing Offset CMYK or Pantone, one or two dark inks on kraft
Finishes Hot foil, spot UV, embossing, matte or gloss lamination
Inside barrier Aqueous coating against fragrance oil and glycerin marks
Label panel Back panel for net weight, ingredients and contact details
Minimum order 100 boxes per size and design
Price breaks 500 and 1,000 units on one artwork
Setup and tooling None, on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 rigid
Samples Plain 3 to 5 business days, printed 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Estimated price range $0.50 to $3.50 per box for a printed folding carton, rigid quoted separately
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Our minimum order is 100 boxes per size and design, and it comes down on rigid, corrugated and larger sizes. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Holster soap box questions buyers ask before ordering

Send us your bar size if your question is not answered below.

What is the minimum order for custom holster soap boxes?

The minimum is 100 boxes per size and per design, because each holster size runs on its own die. It comes down on rigid, corrugated and larger sizes.

Do holster soap boxes hold the bar securely?

Yes, when the inside is cut 3 mm over the bar length and width and 2 mm over its height. The tuck tabs then press on both ends and keep the bar from sliding out.

Can custom holster soap boxes have a window?

Yes. A die cut window on the face shows the bar and stays at least 6 mm from every fold. You can leave it open so the soap breathes or close it with 150 to 250 micron PET film.

Are holster soap boxes cheaper than tuck end boxes?

Yes, because a holster uses less board than a carton that closes all six faces. It still costs more than a plain sleeve, which closes neither end.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.