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Cufflink Boxes

Cufflink packaging boxes get sized from the wrong measurement more often than any other piece in a jewelry range. A buyer sends the face diameter because the face is the decorative part the customer actually sees. The box has to clear the swivel post underneath instead, which stands 12 to 18 mm below that face. A 16 mm dress cufflink therefore needs an interior nearer 20 mm deep than the 4 mm its face suggests.

We build cufflink packaging at The Customized Boxes for menswear brands, jewelers and corporate gift programs. You send the pair or its three measurements and we cut the twin cavity and the dieline from those figures. Printed and wrapped cufflink boxes run from $1.20 to $9.00 per box depending on size and material and finish. We charge no setup or tooling fees because the die and the plates sit inside your unit price.

Get Custom Quote


  • Custom Sizes Built around your product
  • MOQ 100 Boxes Per size, per style
  • Free Design Support Every file checked
  • No Setup Charges No die or plate fees
  • 8 to 10 Day Turnaround After dieline approval
  • Free US Shipping Across the US

Does The Toggle Ship Open Or Folded Flat?

A whale back toggle swivels, so it either lies flat along the post or stands out at a right angle to it. That single choice moves the required depth by 4 to 6 mm on the same pair.

Brands that photograph the toggle open then pack it folded get a cavity cut for the wrong position. Tell us which way the pair ships to us and we cut to that position. A cavity sized for a folded toggle will hold an open one only by forcing the lid, which crushes the hinge over a season in a warehouse.

How Far Apart Do The Two Cavities Sit?

A pair has to read as a set without the two faces touching each other. Center to center spacing therefore follows the face size rather than the box size.

Face size by cufflink style, cavity width and center to center spacing
Cufflink style Face size Cavity width Center to center
Dress and formal 14 to 16 mm 20 mm 30 to 32 mm
Standard menswear 18 to 20 mm 24 mm 33 to 36 mm
Statement and novelty 22 to 25 mm 30 mm 38 to 42 mm
Chain link 45 to 55 mm span 60 mm Single long cavity

Chain link pairs break the pattern because the heads hang from a loose chain rather than a rigid post, so they sit in one long channel. We cut all of these as loose parts under custom box inserts for brands filling a shell they already hold.

Minimum Order, Lead Time And Samples

  • Minimum order is 100 units per size and design across every material in this range
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days for folding carton and 10 to 12 for rigid
  • A plain sample takes 3 to 5 business days and a printed sample takes 7 to 10
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every cufflink box order we take

Request a Quote

Send the face size, the post depth and the back style through our quote form. We return a dieline and a price within the week. Brands buying across several lines will find the wider catalog of customized boxes we print and make.

SizeBuilt from the post depth under the face, not from the face diameter quoted in the catalog
Sizing RuleThe post stands 12 to 18 mm below the face on most back styles. A 16 mm dress cufflink needs an interior nearer 20 mm deep
Back StylesFixed stud 8 to 10 mm, bullet back 12 to 15 mm, whale back 13 to 16 mm, ball return 16 to 18 mm below the face
Toggle PositionOpen or folded flat, stated at order. The same pair needs 4 to 6 mm more depth when the toggle ships standing out at a right angle
Cavity SpacingCenter to center runs 30 to 32 mm for dress, 33 to 36 mm for standard and 38 to 42 mm for statement faces
Chain Link PairsCut as one long channel of about 60 mm rather than two cavities, because the heads hang from a loose chain
Set SizesPair alone 80 by 55 by 25 mm internal, cufflinks with a tie clip 110 by 55 by 30 mm, adding a lapel pin 130 mm long
Wall ThicknessRigid walls take 3 to 6 mm out of each internal dimension and folding carton takes 1 to 3 mm. We work outward from your piece, so the cavity fits on the first run
InsertFoam under printed paper, molded pulp, folded board or a fabric covered pad, cut around the pair and any clip in the set
MaterialWrapped rigid greyboard, velvet, leatherette, or printed folding carton board
Board Weight1,200 to 1,500 micron greyboard wrapped in 128 to 157 GSM printed paper, or 350 to 400 GSM SBS for a folding carton
ClosureBook style lid, separate lid and base, magnetic flap, drawer and sleeve, ribbon pull
Branding by SurfacePrinted paper takes full CMYK. Velvet and leatherette take foil, embossing and debossing rather than print
Color SchemeCMYK process on printed paper, Pantone spot colors, foil on velvet and leatherette
CoatingsMatte lamination, soft touch, gloss lamination
Finishing OptionsFoil stamping, embossing, debossing, spot UV
ArtworkVector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Minimum Order100 units per size and design
Price Breaks500 and 1,000 units on the same artwork
Turnaround Time8 to 10 business days for folding carton and 10 to 12 for rigid, counted from dieline approval
SamplesA plain sample takes 3 to 5 business days and a printed sample takes 7 to 10
Estimated Price Range$1.20 to $9.00 per unit for a wrapped rigid box. The range moves with size, material and finish

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Minimum order is 100 boxes per size. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.