Home Styles Custom Hexagon Boxes
Custom hexagon box in navy with a gold foil lid
Custom hexagon box in navy with a gold foil lid
Hexagon candle box with a card insert holding the jar
Kraft hexagonal box with a window showing a honey jar
Row of hexagon gift boxes nested on a store shelf

Custom Hexagon Boxes

Custom hexagon boxes borrow their shape from the honeycomb, which is why beekeepers, candle makers and tea blenders reach for them first. A six sided box tells a shopper the product inside was made with care before they even read the label.

Six panels also give you six places to tell your story, with the logo on one face and the scent or flavor on the next. The other four can run a pattern that wraps the whole way around the box.

Each hexagon we make is cut, printed and glued in house at our plant in Neptune, New Jersey on SBS paperboard or rigid grayboard. You get a plain sample within 3 to 5 business days, and runs begin at 100 boxes per size and design with nothing charged for setup.

Get Custom Quote


Why Do Candle and Honey Brands Choose a Hexagon Box?

Candle and honey brands choose a hexagon box because the shape links the product to bees and nature without a single word of copy.

The shape helps in a store too, because hexagons nest side by side on a shelf like cells in a comb. A row of your boxes then reads as one large display and not as a pile of cartons.

That visual pull only works when the product sits right inside the box, so the next step is matching the box to what you sell.

What Fits Inside a Hexagonal Box?

Most products that sell in a hexagonal box fall into five groups, and each one needs a slightly different inside size and build.

Common products and the hexagon box each one needs
Product Typical inside size Build that works
Candle jar of 80 mm across 86 mm between flats, 100 mm tall Paperboard with a lift off lid and a card insert
Honey jar of 340 grams 78 mm between flats, 110 mm tall Paperboard with a window in the lid
Loose leaf tea tin 70 mm between flats, 120 mm tall Tuck end carton in kraft board
Nine piece chocolate set 150 mm between flats, 35 mm tall Rigid box with a divided insert
Bath bomb or soap round 75 mm between flats, 75 mm tall Tuck end carton with a window

The distance between two opposite flat sides is the number that matters, and it should be your product width plus 6 mm. Our candle boxes page goes deeper on wick counts and jar sizes if candles are your main line. With the size known the next choice is how the box opens in the hands of your customer.

Should a Hexagon Box Have a Lid or a Tuck End?

Pick a lift off lid when the box is a gift and a tuck end when it sits on a retail shelf at a lower price.

A lid turns the opening into a small moment, because the top rises away and the product appears in its insert. A tuck end folds shut from one flat sheet, ships flat in the carton and keeps the price per box close to the bottom of our range.

For a lid that customers keep on a dresser, our rigid boxes use 1.5 to 2 mm grayboard wrapped in printed paper. Either way the six panels change how your artwork has to be laid out.

How Do Six Panels Change Your Hexagon Gift Box Artwork?

A shopper sees only two or three faces at once, so your logo and product name belong on the panel that faces out.

The glue flap sits behind one panel, which makes that face the best spot for barcodes and ingredient lists. A pattern that crosses every fold looks continuous only when the artwork follows the dieline, so we send a proof that shows each crease.

If you search for a hexagon box template before you start, our free dieline generator builds the flat in your exact size and exports it ready for print.

How Does an Order of Hexagon Boxes Wholesale Work?

An order of hexagon boxes moves through four steps, and you can start the first one today through our quote form for custom packaging boxes.

  1. Send the product size, the style you want and the quantity, and we reply with a dieline and a price between $0.50 and $3.50 per box
  2. Approve a plain sample that reaches you within 3 to 5 business days, or a printed one within 7 to 10
  3. Production runs 8 to 10 business days after dieline approval with no setup or tooling fee on any run
  4. Boxes ship free across the United States, with the price per box falling at 500 and again at 1,000 units on one artwork

The minimum is 100 boxes per size and design, and it comes down on rigid and larger builds. Hexagons are one of several shapes we cut, and the rest sit on our custom shaped boxes page.

Specifications for custom hexagon boxes
SpecificationOptions
Styles Tuck end carton, lift off lid, rigid gift box, window box
Sizing Product width plus 6 mm between flats, height plus 10 mm
Board SBS 300 to 400 GSM (16 to 24 pt), kraft board, or 1.5 to 2 mm rigid grayboard
Window 150 to 250 micron PET, 6 mm from any fold
Inserts Card or foam insert that holds the product in the center
Printing Offset CMYK or Pantone, hot foil, spot UV, embossing
Coating Matte, gloss or soft touch
Dieline Hexagon flat in your size from our free generator
Minimum order 100 boxes per size and design
Price breaks 500 and 1,000 units on one artwork
Setup and tooling None, on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 rigid
Samples Plain 3 to 5 business days, printed 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Estimated price range $0.50 to $3.50 per box for a printed folding carton, rigid quoted separately
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Our minimum order is 100 boxes per size and design, and it comes down on rigid, corrugated and larger sizes. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

Before you order hexagon boxes

Most hexagon orders get stuck on the same four points, from measuring a jar to the minimum for rigid gift boxes. Answer these first and your quote comes back with a dieline that fits the first time.

How do I measure a jar for a hexagon box?

Measure the widest point of the jar and add 6 mm, because that figure becomes the distance between two opposite flat sides of the box.

Will a hexagon box hold a candle jar without it tipping?

Yes, a card insert with a round cutout holds the jar upright in the center so it cannot slide toward any of the six walls.

Can I get a hexagon box template in my own size?

Yes, our free dieline generator builds a hexagon flat in your measurements and exports it as a print ready file in seconds.

Is the minimum the same for rigid hexagon gift boxes?

The usual minimum is 100 boxes per size and per design, and on rigid and larger sizes it comes down further.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.