Home Custom Retail Packaging E Cigarette Boxes
Custom e-cigarette boxes with printed branding
Custom e-cigarette boxes with printed branding
Printed e-cigarette packaging boxes
E-cigarette starter kit box with insert
Custom e-cigarette boxes for pods and e-liquid

Custom E Cigarette Boxes

A small e-cigarette often has no room for the federal nicotine warning, and then the law moves that warning onto your box. Under 21 CFR 1143.3 the carton becomes the principal display panel when the device is too small to carry the label. That makes the box a compliance part rather than a wrapper.

The Customized Boxes is a direct packaging manufacturer in Neptune, New Jersey with production in house. We build every custom electronic cigarette box from the filled device or bottle you send, and the minimum is 100 boxes per size and design.

Get Custom Quote


  • Custom Sizes Built around your product
  • MOQ 100 Boxes Per size, per style
  • Free Design Support Every file checked
  • No Setup Charges No die or plate fees
  • 8 to 10 Day Turnaround After dieline approval
  • Free US Shipping Across the US

When Does the Nicotine Warning Move to the E-Cigarette Box?

The warning moves when the device or its package is too small to carry it with the required space. Section (d) of 21 CFR 1143.3 then puts it on the carton or outer wrapper, and the carton takes over as the principal display panel.

Nicotine warning rules that decide the box layout, 21 CFR 1143.3
Rule What it means for the box
Exact text WARNING: This product contains nicotine. Nicotine is an addictive chemical.
Area At least 30 percent of each principal display panel
Type At least 12 point, bold Helvetica or Arial or a similar sans serif
Color Black on white or white on black, in contrast with everything else printed
Small device Moves to the carton or outer wrapper, or a tag fixed to the package

Every line in that table is a layout fact before it is a design choice. We place the warning area on the dieline first and build the brand panel around what is left. The full panel layout for a vape carton sits on our custom vape boxes page.

Does an E-Liquid Bottle Box Need to Be Child Resistant?

The bottle needs to be child resistant and the box does not. The Child Nicotine Poisoning Prevention Act requires every liquid nicotine container to meet the child resistant standard in 16 CFR 1700.15.

A printed carton cannot meet that standard for the bottle, because the test belongs to the closure that a child would open. The law also leaves out a sealed prefilled cartridge that goes straight into a device, when the nicotine inside cannot be reached in normal use.

So the carton job is fit and labeling rather than child resistance. We size an e-liquid box from the bottle with its cap on, which matters most on a kit that holds several parts.

Which Box Fits a Starter Kit With a Device and Pods?

A starter kit needs a cavity insert, because a device and two pods and a cable rattle loose in an open tray. Each cavity is cut to the part plus 1 to 2 mm, and the cable sits in a channel under the device.

Card inserts in 350 to 400 GSM board suit light kits, while foam inserts suit glass pods and heavier devices. A two piece box or a sleeve over a tray presents the kit on the shelf, while a tuck end carton is enough for pod refill packs. Our dieline generator builds any of these flat at your sizes.

Can E-Cigarette Boxes Ship Like Other Retail Boxes?

Empty boxes can and filled ones mostly cannot. The Postal Service has banned mailing e-cigarettes to consumers, and the ban covers devices that deliver nicotine or flavor or any other substance.

The remaining exceptions are narrow and need age verification at delivery. FedEx and UPS have also stopped consumer shipments of vapor products. We ship your empty printed boxes free across the United States, and moving the filled product is a decision your carrier makes.

How Do You Order Custom E-Cigarette Boxes Wholesale?

Send the device or bottle size and the kit contents through our quote form. A dieline and a price for your printed e-cigarette boxes come back within the week. Pricing runs from $0.50 to $3.50 per box depending on size, board and quantity.

  • Minimum order is 100 units per size and design and it comes down on rigid, corrugated and larger sizes
  • Price breaks arrive at 500 and 1,000 units on one artwork and not across mixed designs
  • Production takes 8 to 10 business days for folding carton and 10 to 12 for rigid and wrapped
  • A plain sample takes 3 to 5 business days and a printed one takes 7 to 10
  • No setup or tooling fees apply because the die and the plates sit inside your unit price
  • Shipping is free across the United States on every order we take

Order a plain sample and load a full kit into it before the printed run. Tobacco brands use our custom cigarette boxes, and every other style sits under custom retail packaging.

Specifications for custom e-cigarette boxes
Specification Options
Size Custom, built from the filled device, bottle or kit
Warning area At least 30 percent of each principal display panel, placed first
Board White SBS or kraft at 350 to 400 GSM
Box styles Tuck end, two piece, sleeve and tray, magnetic rigid for kits
Inserts Die cut card or foam, each cavity cut to the part plus 1 to 2 mm
E-liquid Cartons for 10, 30 and 60 ml bottles, sized with the cap on
Finishes Matte or gloss lamination, soft touch, spot UV, foil
Minimum order 100 boxes per size and design, lower on rigid and corrugated
Price breaks 500 and 1,000 units on one artwork
Setup and tooling None, on the first order or any reorder
Production 8 to 10 business days after dieline approval, 10 to 12 rigid
Samples Plain 3 to 5 business days, printed 7 to 10
Artwork Vector PDF or AI on our dieline, 3 mm bleed, Pantone identified
Estimated price range $0.50 to $3.50 per box for a printed folding carton, rigid quoted separately
Shipping Free across the US. Export orders quoted separately

How To Order Custom Boxes

Four steps from your first message to boxes on your dock. There are no setup or tooling fees at any stage, and delivery is free across the US.

  1. Tell Us About Your Product

    Send your product size, the packed weight and the quantity you need. We recommend the board grade and box style that fit, then quote a unit price with no setup fee.

  2. Approve Your Dieline

    Upload artwork as a vector PDF or AI file and we check it against our artwork guidelines for bleed, resolution and Pantone colors. If you have no artwork yet, our team draws it on our dieline for you.

  3. Check a Real Sample

    A plain structural sample takes 3 to 5 business days and a printed sample takes 7 to 10. You hold the actual box before the full run starts.

  4. Production and Free Delivery

    Production runs 8 to 10 business days after you approve the dieline. We pack your boxes and deliver them free across the US, with export orders quoted separately.

Start Your Quote

Our minimum order is 100 boxes per size and design, and it comes down on rigid, corrugated and larger sizes. Price breaks at 500 and 1,000 units.
Or build your own dieline first on our free dieline generator.

Build Your Dieline Free, Before You Order

Most suppliers send a dieline after you place an order. Ours is a live tool on this site. Pick a box style, type your own dimensions and download the file in a few seconds, with no account and no charge.

The Customized Boxes Download
Reverse Tuck End
reverse tuck · dust flaps Unit
mm cm in
Size
120120–200 6030–60 160100–550
Material Cardstock SBS (White) Generate
Details Ready to download. inside119.4 × 59.4 × 158.9 mm outside120.4 × 60.4 × 160.9 mm sheet375.5 × 309 mm boardSBS · 0.5 mm
CutCreaseBleed
Reverse tuck end dieline, 120 x 60 x 160 mm, from our generatorRed lines are cut, blue dashed lines are crease and the green outline is the bleed edge.
Sheet 375.5 × 309 mm Die 120 × 60 × 160 mm

Open the Dieline Generator

Every box style we make is in the tool, at any size you type. Exports to AI, PDF and SVG, and our design team checks your artwork on that dieline free of charge.

E-cigarette box questions buyers ask before ordering

Send us the device or bottle size if your question is not answered below.

Where does the nicotine warning go on electronic cigarette boxes?

It covers at least 30 percent of each principal display panel. When the device is too small to carry it, the carton becomes that panel.

Do custom e-cigarette boxes need to be child resistant?

No. The liquid nicotine container must meet 16 CFR 1700.15, and that test belongs to the bottle closure rather than the carton.

What is the minimum order for printed e-cigarette boxes?

The minimum is 100 boxes per size and per design because each size needs its own die. It comes down on rigid, corrugated and larger sizes.

Can you ship custom e-cigarette boxes to my warehouse?

Yes. Empty printed boxes ship free across the United States because they hold no product, and the filled product follows your own carrier rules.

Free of charge

Hold the Box Before You Commit

A quote is easy to compare on a screen. A sample is the only thing that tells you how the board feels in the hand and whether your product sits the way you expect. We send samples free, and you can pick the one that answers your question.

  • Plain Sample Unprinted, so you can judge the structure, the board and the fit around your product. 3 to 5 business days
  • Random Sample A box from recent production, so you can see our print quality and finishes in the hand. Ships from stock
  • Printed Pre-Production Sample Your own artwork on your own board, exactly as the run will be printed. 7 to 10 business days

Order a Sample Box

A flat view and a 3D mock-up come free before anything prints. Already know what you need? Get a quote instead.